Global product development : proceedings of the 20th CIRP Design Conference, Ecole Centrale de Nantes, Nantes, France, 19th-21st April 2010

Contents Keynotes on General Trends in Global Product Developments Design of On-Line Electric Vehicle (OLEV) . . . . . . . . . . . . . . . . . . . . . . 3 N.P. Suh, D.H. Cho, and C.T. Rim Process Planning and Supply Chain Integration: Implications for Design Process . 9 L. Qiao, S.P. Lv, and C. Ge Method and Tools for the Effective Knowledge Management in Product Life Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 S. Tichkiewitch General Adaptable Product Design . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 P. Gu, D. Xue, and Y. Chen The Multiple Traditions of Design Research . . . . . . . . . . . . . . . . . . . . . . 41 C. McMahon Evolutions of Global Product Development Approaches Evolution Over the Life Span of Complex Systems . . . . . . . . . . . . . . . . . . 51 M. Pena, E.S. Ibragimova, and M.K. Thompson Rethinking the Role of Time in Formal Design Theories . . . . . . . . . . . . . . . 61 M.K. Thompson and M.A. Doroshenko Semantic Knowledge Based Approach for Product Maintenance Support . . . . . 73 I. Sanya, E. Shehab, R. Roy, O. Houseman, and M. Jonik Early Stage Design in Global Product Development Towards a Guideline for the Early Stage of Product Development . . . . . . . . . . 83 A. Hesmer, H. Duin, and K.-D. Thoben A New Approach for the Development of a Creative Method to Stimulate Responsible Innovation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 B. Tyl, J. Legardeur, D. Millet, A. Falchi, and B. Ranvier Configuration of Complex Custom Products in Early Design Phases Using Dependencies Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 I. Alexandrescu, H.-J. Franke, and T. Vietor Ecological Aspects in Global Product Development Integrating Innovations into Vehicle Projects – Towards a Robust “Touch Down” Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 G. Buet, T. Gidel, and D. Millet vii viii Contents Requirements and Features Clarifying for Eco-Design Tools . . . . . . . . . . . . . 127 F. Vallet, B. Eynard, and D. Millet ACLODS – A Holistic Framework for Environmentally Friendly Product Lifecycle Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 S. Kota and A. Chakrabarti Models and Methods for Variation Management in Global Product Development A New Approach to Transform a Constrained Geometric Object . . . . . . . . . . 149 M. Moinet, P. Serré, A. Rivière, and A. Clement Design Method Taking into Account Geometric Variations Management Along the Design Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 R. Costadoat, L. Mathieu, and H. Falgarone Integration of Multiphysical Phenomena in Robust Design Methodology . . . . . . 167 D.S. Nguyen, F. Vignat, and D. Brissaud Requirements Management in Global Product Development A Multi-dimensional Model for Structuring Stakeholder Requirements . . . . . . 183 H.-A. Crostack, S. Klute, and R. Refflinghaus Coordinate Free Approach for the Calculation of Geometrical Requirement Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 G. Mandil, P. Serré, A. Desrochers, A. Clement, and A. Rivière Abstract Objectives Can Become More Tangible with the Contact and Channel Model (C&CM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 A. Albers, J. Oerding, and T. Alink Collaborative Aspects in Global Product Development Integrating Product Model and Whiteboard to Ease Collaborative Work in Global Product Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 H. Vu-Thi, P. Marin, and F. Noël Multi-user Collaborative Design Tools for Use in Product Development . . . . . . 227 R.G.J. Damgrave and D. Lutters The Collaborative Product Design and Help to Decision Making: Interactive Mind-Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 T. Da Luz, E. Loup-Escande, H. Christofol, and S. Richir Integration Product-Process in Global Product Development Integrated New Product Introduction Challenges in Aerospace Manufacturing Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 M. Maginness, E. Shehab, and C. Beadle A Multi-process Manufacturing Approach Based on STEP-NC Data Model . . . . 253 R. Laguionie, M. Rauch, and J.Y. Hascoet DFM Synthesis Approach Based on Product-Process Interface Modelling: Application to the Peen Forming Process . . . . . . . . . . . . . . . . . . . . . . . 265 J. Elgueder, L. Roucoules, E. Rouhaud, and F. Cochennec Contents ix Product Design Models for Global Product Development Product Modelling for Configurable Design in Advanced CAD System . . . . . . . 281 E. Ostrosi, A. Coulibaly, and M. Ferney Proposition of a Methodology for Developing a Database of Design Methods . . . 291 N. Lahonde, J.-F. Omhover, and A. Aoussat Interdisciplinary Function-Oriented Design and Verification for the Development of Mechatronical Products . . . . . . . . . . . . . . . . . . . 299 R. Stark, R. Stark, H. Hayka, A. Figge, and R. Woll Towards Semantic Virtual Prototypes for the Automatic Model Combination . . . 307 R. Radkowski Application of PLM Processes to Respond to Mechanical SMEs Needs . . . . . . . 319 J. Le Duigou, A. Bernard, N. Perry, and J.-C. Delplace Product Design Methods for Global Product Development A Holistic Approach for Sustainable Product Design . . . . . . . . . . . . . . . . . 329 H.S. Abdalla and M.A. Ebeid Method-Supported Product Development for Post-series Supply . . . . . . . . . . 339 U. Dombrowski, S. Weckenborg, and S. Schulze Set Based Robust Design of Systems – Application to Flange Coupling . . . . . . . 347 A.J. Qureshi, J.Y. Dantan, J. Bruyere, and R. Bigot A Product Life-Cycle Oriented Approach for Knowledge-Based Product Configuration Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 V. Schubert, H. Wicaksono, and S. Rogalski Integration of Life Cycle Engineering and Multi-attribute Analysis to Support Product Development: Process Design and Material Selection for a Clothes Peg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 C. Inácio, I. Ribeiro, P. Peças, and E. Henriques Multiobjective Design Optimization of 3–PRR Planar Parallel Manipulators . . . 373 S. Caro, D. Chablat, R. Ur-Rehman, and P. Wenger Value, Risk and Cost Management in Global Product Development Product-Driven Process Value Analysis . . . . . . . . . . . . . . . . . . . . . . . . 387 Y. Borgianni, G. Cascini, and F. Rotini Decision Making and Value Considerations During the Early Stages of Engineering Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397 G. Medyna and E. Coatanéa Product Design for Global Production . . . . . . . . . . . . . . . . . . . . . . . . . 403 G. Lanza and S. Weiler Systematic Preparation for Marketing a New Technology . . . . . . . . . . . . . . 413 W. Kästel Knowledge Management Approaches for Creative and Inventive Design in Global Product Development Knowledge Management for Mass Customization . . . . . . . . . . . . . . . . . . 421 J. Daaboul, A. Bernard, and F. Laroche x Contents Using Ontology for Design Information and Knowledge Management: A Critical Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427 Y. Liu and S.C.J. Lim A Framework to Support Semantic Interoperability in Product Design and Manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435 N. Chungoora and R.I.M. Young Knowledge Management for Innovative Design . . . . . . . . . . . . . . . . . . . . 445 J. Xu, R. Houssin, E. Caillaud, and M. Gardoni Acquiring Innovative Manufacturing Engineering Knowledge for the Preliminary Design of Complex Mechanical Components . . . . . . . . . . . . . . 457 S. Mountney, R. Roy, and J. Gao A Unified Assembly Information Model for Design and Manufacturing . . . . . . 465 L. Qiao, F. Han, and A. Bernard Ontological Semantics of Standards and PLM Repositories in the Product Development Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473 M. Franke, P. Klein, L. Schröder, and K.-D. Thoben Knowledge Management Applications for Creative and Inventive Design in Global Product Development Computerised Range of Products in the Automotive Supply Industry . . . . . . . . 485 J. Feldhusen, A. Nagarajah, and S. Schubert Case-Based Reasoning for Adaptive Aluminum Extrusion Die Design Together with Parameters by Neural Networks . . . . . . . . . . . . . . . . . . . . 491 S. Butdee and S. Tichkiewitch Knowledge Based Plants Layout Configuration and Piping Routing . . . . . . . . 497 P. Cicconi and R. Raffaeli An Interactive-Based Approach to the Layout Design Optimization . . . . . . . . 511 J. Bénabès, F. Bennis, E. Poirson, and Y. Ravaut A Case Study of Capitalisation and Valorisation of Our Technical Heritage . . . . 521 F. Laroche, J.-L. Kerouanton, and A. Bernard A Design Logistics Support Tool on an Operational Level . . . . . . . . . . . . . . 535 L. Louis-sidney, V. Cheutet, S. Lamouri, O. Puron, and A. Mezza Knowledge Based Engineering Approach Through CAD Systems: Results of a 2 Years Experimentation in an Industrial Design Office . . . . . . . . . . . . . 545 J.B. Bluntzer, J.C. Sagot, and M. Mahdjoub Patents as Resources for Creative and Inventive Design for Global Product Development Computer-Aided Comparison of Thesauri Extracted from Complementary Patent Classes as a Means to Identify Relevant Field Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555 G. Cascini and M. Zini Knowledge Extraction from Patent: Achievements and Open Problems. A Multidisciplinary Approach to Find Functions . . . . . . . . . . . . . . . . . . . 567 D. Russo Acquisition of Evolution Oriented Knowledge from Patent Texts . . . . . . . . . . 577 F. Rousselot, C. Zanni-Merk, and D. Cavallucci Contents xi An ISAL Approach for Design Rationale Discovery Using Patent Documents . . . 585 Y. Liang, Y. Liu, C.K. Kwong, and W.B. Lee Automatically Characterizing Products through Product Aspects . . . . . . . . . . 595 P.-A. Verhaegen, J. D’hondt, D. Vandevenne, S. Dewulf, and J.R. Duflou Metrics and Benchmarking, Performance Evaluation for Global Product Development Towards a Quality Referential for Performance in Design . . . . . . . . . . . . . . 609 A. Poulet, B. Rose, and E. Caillaud Performance Evaluation of Parallel Manipulators for Milling Application . . . . . 619 A. Pashkevich, A. Klimchik, S. Briot, and D. Chablat Priority Evaluation of Product Metrics for Sustainable Manufacturing . . . . . . 631 A. Gupta, R. Vangari, A.D. Jayal, and I.S. Jawahir Using Systems Analysis Techniques to Understand the Relationships Between Skills, Effort and Learning . . . . . . . . . . . . . . . . . . . . . . . . . . 643 R.J. Urbanic and W.H. ElMaraghy Towards a Performance Measurement System for Lean-Oriented NPD Processes . 653 M. Taisch, D. Corti, and S. Terzi A Framework for Assessing the Reliability of Mechatronic Systems . . . . . . . . 663 A. Coulibaly and E. Ostrosi Rapid Product Development, Reverse Engineering, Virtual Reality for Global Product Development Reverse Engineering for Incorporation Stage of Forming Dies . . . . . . . . . . . 677 C. Schoene, D. Suesse, R. Stelzer, and U. Schmidt Reverse Engineering of a Piston Using Knowledge Based Reverse Engineering Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683 A. Durupt, S. Remy, and G. Ducellier Model Construction Based on CMM and Optical Scanning Data for Reverse Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691 P.X. Liu and Y. Wang Virtual-Reality-Based Simulation of NC Programs for Milling Machines . . . . . . 697 R. Neugebauer, P. Klimant, and V. Wittstock Virtual Reality in Planning of Non-destructive Testing Solutions . . . . . . . . . . 705 N. Avgoustinov, C. Boller, G. Dobmann, and B. Wolter A Systems Approach to Hybrid Design: Fused Deposition Modeling and CNC Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711 V. Townsend and R.J. Urbanic Design for Wire and Arc Additive Layer Manufacture . . . . . . . . . . . . . . . . 721 J. Mehnen, J. Ding, H. Lockett, and P. Kazanas Characterization of Selective Laser Sintered Implant Alloys: Ti6Al4V And Co-Cr-Mo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729 A. Gatto, S. Bortolini, and L. Iuliano Author Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 737